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    • Main Office
      Burkert Contromatic Limited
      Fluid Control Centre
      1 Bridge End
      Cirencester
      GL7 1QY
      Phone +44 1285 64 87 20
      Fax +44 1285 64 87 21
      E-Mail fnyrf.hx@ohexreg.pbz
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Solutions for successful Clean in Place (CIP)

Technology for clean processes – Everything you need for your Cleaning in Place (CIP) Applications

Your benefit

  • Reliable and efficient cleaning processes
  • Minimal time budget
  • Reduced maintenance and integration costs

In applications with high standards of hygiene, such as pharmaceutical or food production, Cleaning in Place (CIP) is especially important. All pipes and tubes must be flushed regularly with cleaning agents to remove bacteria, chemical and biological residue, and to prevent the spreading of micro-organisms, which can have a negative effect on product quality.

Permanent or portable installations ensure thorough cleaning of tanks, pipes and tubes with no residue by completely flushing the system with water and an alkaline, acidic or disinfecting agent. High-precision sensors and valves are used for precise metering of the medium and an efficient cleaning process (CIP).

CIP for a clean system in three steps

  1. First the mechanical flushing process removes the surface residue by means of sufficient pressure and a controlled flow rate.
  2. Chemical reactions resulting from contact with the cleaner then break down and eliminate fine residue.
  3. A final sterilisation process removes any remaining bacteria and micro-organisms.

 

CIP Clean in Place Solution

The cleaning process should ideally be carried out with no manual disassembly or active intervention from outside. In addition, the cleaning process must be efficient, to prevent heat losses and also to minimise water consumption. It is therefore necessary during planning of the system to include a suitable CIP installation that meets the hygiene requirements. One of the most important factors here is the coordinated interplay of the components. With extensive cross-segment experience and a broad product portfolio consisting of optimally compatible components, we can ensure a clean and efficient CIP solution in virtually any application.

A clean and efficient solution for every requirement

Components for your CIP process

A clean and efficient CIP solution requires not only the right combination of cleaning agents, but also reliable components. Bürkert offers numerous suitable process valve systems, sensors and valve islands for smooth-running processes in your applications. This includes everything from the precisely controlled supply of cleaning agents to automation and quality control to meet your CIP requirements.

Safe supply of CIP fluids

Our process valves are responsible for the reliable distribution of different fluids. Depending on the hygienic requirements and the particular application, different valve types can be used, such as diaphragm valves, solenoid valves and dosing pumps. Entire valve block solutions can also be implemented.
We will be glad to help you select the right components for your individual situation. Just contact us and we will find the right solution together.

Supply of Cleaning in Place fluids (CIP fluids)

  • Maximum efficiency due to versatile and reliable fluid supply and disposal
  • Modular system for easy integration
  • Less overall reidue due to body design with no dead zones

Ideal components for your CIP

Multifunction Bloc and Weld Solution

Multifunction Bloc and Weld Solution

Type 2034

  • Hermetical separation of fluids from the operating mechanism by diaphragm
  • Quality certifications FDA/3A
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Pneumatically operated 2/2 way angle seat valve ELEMENT for decentralized automation

Pneumatically operated 2/2 way angle seat valve ELEMENT for decentralized automation

Type 2100

  • High flow rate
  • Long service life
  • Easy integration of automation units with ELEMENT
  • Flow-optimized stainless steel housing with threaded, clamp or weld connection
  • Suitable for 10 bar(g) steam
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Pneumatically operated 2/2 way globe valve ELEMENT for decentralized automation

Pneumatically operated 2/2 way globe valve ELEMENT for decentralized automation

Type 2101

  • Compact design
  • Long service life
  • Easy integration of automation units with ELEMENT
  • Stainless steel housing with threaded, clamp or weld connection
  • Suitable for 10 bar(g) steam
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Pneumatically operated 2 way Globe Control Valve ELEMENT

Pneumatically operated 2 way Globe Control Valve ELEMENT

Type 2301

  • Excellent control characteristics
  • High cycle life and maintenance-free operation
  • Flow optimised body in stainless steel
  • Several Kvs value per port size due to removable trim kit
  • Control units can be mounted directly without external tubing
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Intelligent automation concepts

To ensure reliable operation of all automation processes in your system, we offer suitable valve islands and control heads that feature reliable switching and feedback. By assessing your specific plant situation and the strengths and weaknesses of different automation concepts, we find the right solution for your individual situation. Contact us for a non-binding consultation.

Automation

  • Intelligent and coordinated components
  • Reliable switching for clean and efficient processes
  • Local status indicators for optimal overview

Components for your CIP automation solution

Control head for decentralized automation of ELEMENT process valves

Control head for decentralized automation of ELEMENT process valves

Type 8691

  • Contact-free inductive valve position registration (Teach function)
  • Coloured illuminated status display
  • Integrated control air routing
  • Fieldbus AS-Interface or DeviceNet (option)
  • With ATEX II cat. 3G/D approval
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Sensors for reliable quality control

For optimal operation of the CIP system, it is necessary to detect and eliminate any deviations that occur. Our analytical sensors and level, pressure and temperature sensors provide for increased safety in this respect. They protect the system against faults and maintain the ideal temperature of cleaning agents, for example. If you want to learn more about quality control with our devices just contact us. We will be pleased to help you.

Quality control

  • Designed for demanding hygienic applications
  • Reduced maintenance due to robust components
  • Functional and expandable software solutions

Components for quality control of your CIP system

Conductivity sensor for hygienic applications

Conductivity sensor for hygienic applications

Type 8221

  • Perfect for demanding applications in the hygienic industry (CIP and SIP compatible)
  • Variants available for usage over a wide conductivity range
  • Support of the most important process connections ensures specific customer requests can be implemented
  • Fits perfectly with our multipurpose transmitter/controller type 8619
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multiCELL - Multi-channel, Multi-function Transmitter / Controller

multiCELL - Multi-channel, Multi-function Transmitter / Controller

Type 8619

  • Compatible with most common flow, pH/ORP, chlorine and conductivity sensors
  • Simple, intuitive user interface supported by a large adjustable backlit display (4 user defined views)
  • Basic transmitter/controller with hardware extension possibilities (up to 6 free slots)
  • Functionality extendable by software options
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FLOWave SAW-Flowmeter

FLOWave SAW-Flowmeter

Type 8098

  • No parts in the measurement tube
  • Conforms to hygienic requirements
  • Ideal for liquids with low or no conductivity
  • Digital communication
  • Compact, light weight and energy-efficient
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Flyer Clean and efficient

Solutions for successful Cleaning in Place (CIP)

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Innovative flowmeter for more productivity

Simple, clean and safe

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Contact Sales

Fluid Control Centre
1 Bridge End
Cirencester
Gloucestershire
GL7 1QY
United Kingdom

Email: sales.uk@burkert.com
Telephone: +44 (0) 1285 648 720
Fax: +44 (0) 1285 648 721

Do you have any questions? Don´t hesitate to contact us.

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